Improve the life of die need to control the top ten links
Various manufacturers all want to ensure that the quality of the mold, production management aspects of quality control is more important, we suggest the following several aspects:
1) effective management of product data management, process data management, drawing document management: an effective product data management, process data management, drawing document management, can ensure a comprehensive document, drawing version of the consistency; so that drawings can be achieve effective sharing and use of efficient query. Can create a complete document management computer database, the design department accumulated design drawings, scattered, and will be distributed before the isolation of information together in order to use the prevention image file because of the design, 2d, 3d confusion, primitive, set changes, the maintenance version of the confusion, 3d models and 2d drawings of data inconsistencies, 2d drawing designs are not standardized, confusion caused by a problem not easily be identified and promptly corrected, causing mold to modify and rework, and even set aside to increase the die manufacturing costs, longer mold manufacturing cycle, affecting sodium period.
2) Keep mold drawings, processing technology, and the kind of data consistency and integrity: Through efficient, meticulous and rigorous testing methods to ensure that mold drawings, processing technology, and the kind of data consistency and integrity.
3) Each set of mold design, manufacturing costs must be aggregated to achieve a timely manner: through the effective control of the work shop out the summons, effective management tool scrapped; die structure design through accurate, efficient processing and accurate mold components zero Accessories detection, could effectively reduce the mold due to set changes, maintenance brought about by the additional costs to obtain the actual cost of each mold to effectively control the mold quality.
4) co-ordinate planning: to plan, design, processing technology, plant production, human resources, information on organic organization, integrated with co-ordination in order to effectively coordinate planning and production, can effectively guarantee quality and timely delivery of mold.
5) develop a comprehensive, practical and mold production management system: development of a complete set of mold production management systems, production management processes to achieve mold product data management, process data management, program management, schedule management computer information management system, production plan, including mold design, mold design, process development, workshop assignments and product testing, warehouse management, etc., so that mold manufacturing and related supporting information from the plans to introduce to the completion of the delivery of comprehensive tracking and management can be achieved.
6) To establish libraries Failure Mode and Effect Analysis: the establishment of mold design, manufacturing, failure mode and effect analysis of libraries, through meetings, bulletins, computer sharing, plus awards, punishment means of preventing the next time the same problems. At the same time can serve as a quality assessment and design of post-Yue reference.
7) the establishment of processing technology of the preparation: the establishment of processing technology preparation, summary schedule of mold parts, purchased parts schedule, standard pieces of schedule, self-made pieces of schedule, self-made schedule of standard parts, materials, heat treatment pieces of schedule, vulnerability Parts list and mold costs, to ensure that relevant resources are in place in time. Combination of production planning management, schedule management, to ensure the relevant equipment can be used effectively to prevent workers idle, so that manufacturing in the various sectors can be closely interlinked.
8) the establishment of quality inspection departments to strictly standardize detection methods, eliminating the "almost" and leave things to chance to ensure that all parts precision mold processing. Effective control mold quality, according to records of the upper and lower processes effectively associated with the quality of specific individuals. Can enhance the design, the operator's responsibility.
9) in accordance with these companies, and clients situations, devise appropriate for the corporate and consumer standards for mold design, mold design and operating instructions; mold manufacturing standards, mold manufacturing operations instructions, norms mold design and mold manufacturing; prevention because of the individual habits, the old mold of thinking Zaochu the mold does not meet customer requirements. Standardized procurement, treasury and lower production orders, material out of storage, tools, reported that loss, shipping management, and streamline the supply chain of materials to prevent the production out of touch. The establishment of evaluation system to regularly assess the training related to mold design, mold manufacturing personnel, discover, develop the backbone of the company's elite team. Regulate the functions of various positions, so that people do their jobs but the expertise and resources to prevent overstaffing.
10 follow-up project management team to establish die: put up a customer - Market - Engineering - Procurement - Manufacturing - Warehouse - sectors such as communication between the injection and monitoring of the bridge to conduct a detailed and technical aspects of the affairs of communication, comprehensive and detailed understanding of customer's mold technical requirements, record, summarize the content of communication and accurately communicated to the ministries, to avoid repeated many times, test mode, modify, rework, thus saving cost and time. Step by step for each customer to build customer business and technical information knowledge base within the company shared in order to improve customer service levels, reduce errors. Follow-up, monitoring the progress of mold produced by the project, arrange test mode, with the reminder related materials, sample test confirmed that sending samples, arranging to go die and so on.
