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Transparent plastic processing and resolution of defects

 

(a) Silver grain: the filling and cooling process, the internal stress anisotropy effects of the stress generated by the vertical direction, so that resin flow occurred on the direction and the orientation of production and non-mobile students to different refractive index flash wire lines, when it expanded, it may make the product cracks. In addition to injection molding process and mold on the outside attention (see Table, the best products for annealing. such as the pc material can be heated to 160 ℃ and kept for 3 to 5 minutes, then natural cooling can be. 

 

(b) of the bubble: the Lord in the resin of water vapor and other gas emissions do not go out (in mold cooling process), or lack of filling, excessive condensation condensation surface, which formed a "vacuum bubble." ways of their overcoming Table. 

 

(c) Surface gloss difference: the main in the mold roughness large, on the other hand condensation prematurely, so that resin can not copy the state of the mold surface, all of which are small rugged cattle production to the surface, these products will lose their luster. the way to overcome the table. 

 

(d) of the shock pattern: is the straight gate from the center of intensive formation of ripples, the reason for the melt viscosity is too large, front-end material has been condensed in the cavity, was expected to further break through the condensation surface, the surface seismic profiling Er Shi. them overcome the method table. 

(e) washed out. fog halo: mainly due to dust in the air fall material into or material caused too much moisture. 

(f) white fumes. black spots: mainly due to plastic in the machine barrel due to overheating Ershi produce resin barrel formed by decomposition or deterioration. 

Table: transparent product defects and methods to overcome

To overcome the method \ defect
Crazing
Bubble
Poor surface gloss
Zhen Wen
White, fog halo
White smoke, black spots
Resin raw material impurities or contamination
Remove impurities, pollution
 
 
 
Remove impurities, pollution
Remove impurities, pollution,
Resin raw material drying
Drying is necessary to fully
Drying is necessary to fully
 
 
Dry and fully
 
Melting temperature materials
Reduce, control, precision
To ensure further lower plastics
Increase
Increased, particularly nozzle
Reduce, control, precision
Minimize the expected temperature
Injection Pressure
Increase
Increase
Increase
Increase
Increase
Adjust the fit, do not degenerate
Injection speed
 
Increase
Increase
Increase
 
 
Injection time
 
Increase
 
Increase
 
 
Ensure that the pressure
 
 
 
 
 
 
Production cycle
 
 
 
 
Reduce
Reduce the residence time of material in the machine barrel
Back pressure
Adjust the appropriate
 
 
 
Increase
 
Screw speed
Reduce
 
 
 
 
 
Gating system
Reasonable (size and layout)
Thickness has increased the gate
Set reasonable layout
Reasonable (size and layout)
 
Reasonable as far as short and thick
Mold Temperature
 
Adjusted properly, a slight increase
Increase
Increase
Increase
 
Cooling time
 
Increase
Increase
 
 
 
Die Exhaust
Location of the vent enough
Location of the vent enough
 
Add cold material well improve
 
Location of the vent enough
Nozzle, flow, gate
Can not be blocked
Material flow, no plug
Material flow, no plug
Material flow, no plug
 
 
Injection volume
 
Increase
 
 
 
 

This Information from Wishsino Plastic Injection Molding Company.

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[ Author: simon] [ Date: 5/13/2010 ] [ Hits: ]
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