mold the development of standardized high-end smart

 

    In recent years, with the rapid development of China's mold industry, mold parts standardization, specialization and commercialization, has a high level, has made considerable progress. Since 1983, the National Standardization Technical Committee since the establishment of the mold, the mold experts to develop standards, amendment and review, 90 were issued a number of criteria, including standard 22 die, 20 more than the standard plastic mold. The release of these standards, implementation, promotion of the mold industry, technological progress and development, resulting in great social and economic benefits. Mold standard parts of the research, development and production is fully expanded in-depth, both product types, varieties, specifications, or technical performance and quality levels have improved significantly. Luo Hui said that the current level of standardization and application of the mold level is still relatively low, the optimistic estimate of less than 30%, and foreign industrial countries (70-80%) compared to, there is a big gap. Although manufacturers are now producing sales increases every year, but most are small, outdated equipment, backward technology, high cost and low efficiency. Only small and medium sized ordinary standard die and plastic mold mold mold, guide posts, guide sleeve, putting, die springs, pneumatic components and other products, a higher degree of commercialization, can basically meet domestic market demand, and some exports. And those with high technological content, advanced structure, excellent performance, quality, convenient replacement with personalized products, such as ball-lock quick-change punch and fixed panels, solid lubrication guide and bushes, wedge and their parts , high-grade plastic mold standard parts and nitrogen gas springs and other main producers in the country very little, and because of lack of funds and technical transformation projects difficult to implement, low productivity, long lead times, supply and demand have become increasingly prominent. So, still need to be imported from abroad each year a considerable number of mold standard parts, the cost of imports accounted for about 3-8 years of mold. Mold standard parts made in technical standards, technology development, product quality, etc., there are still many problems. Such as, product standards confusion, less functional components and low-skilled, poor applicability; technical innovation efforts of small, outdated equipment, backward technology, low level of specialization, product quality is unstable; lack of professionals, poor management, low productivity , long lead; uneven distribution of production and sales network, operating specifications less supply; some units in order to compete for the market, do not speak of quality, shoddy, shoddy goods flooding the market. There regardless of cost, blind prices, disrupting the market phenomenon is the need for careful study, Seung be resolved.

 

    Luo Hui pointed out that the automobile, motorcycle industry is the largest market for mold, household appliances, electronic communications, construction equipment, instrumentation, plastics and rubber industries have considerable mold market. From the perspective of long-term development, China will die along with the industrial era of the knowledge economy has undergone profound changes, the mold structure typification, parts standardization, standardization of specialized production and commercialization of supply, but also the future development inevitable trend. With the standard mold has been used widely in the future of the market economy, standard mold will become a very active but the rapid development of products, Luo Hui believe mold standard parts industry is very optimistic about the prospects and beautiful.

 

    China mold standard parts to high-end development

 

    Mold standardization and application level is a measure of an important indicator of the level of mold industry. Mold is a special forming tools products, although strong individual, but also industrial products, so standardization is very important. All the more developed industrial countries have attached great importance to the standardization work, as to give the industry to bring the quality, efficiency and effectiveness. Mold standard parts in our survival and development of the industry is facing serious challenges. But if we unite as one, to face reality, to speed up reform, seize opportunities, meet challenges and to survive in the competition, relying on technological progress and development, believe in the near future, China's mold industry standard parts will be a fundamental of change, an even better tomorrow.

 

    Since China started late in the standardization of the mold, and slow pace, coupled with the last "large", "small", "self-production and distribution" and the impact of stereotypes, therefore, China has long been a standard mold species small size, small scale production, circulation is not smooth. Even the current production of more mold, oriented pieces, putting up tube, elastic components, but also more affordable products, less high-end products. Some foreign-funded production of high-grade mold standard parts, due to their cost and impact of their application. Luo Hui pointed out that the standard mold for high-volume specialized social production, but China has long been a scattered, chaotic, and poor situation. The so-called "casual", the main manufacturer of mold standard parts point too many and too scattered, rarely lead to an economic quantities. The so-called "chaos", mainly the standard chaos, companies often according to the national standard, line marked, and the Ministry of the past several standard and some enterprise-standard production, but also on a daily basis, Germany, the United States, Switzerland and some foreign countries with foreign standards name of business enterprise standard production. Meanwhile, mold standard parts market is chaotic, disorderly competition caused many adverse consequences. The so-called "poor" is standard mold of poor quality and poor efficiency of enterprises. In recent years, with foreign intervention, the situation is improving, but not fundamentally changed. Compared with the needs of production, still lags far behind. Some enterprises do not work hard from the quality and level, but only on the price issue, resulting in lower prices later caused by over-cutting corners, fish, lower quality, which bring disaster to many companies, making the overall standard mold margins, and some even to the loss the edge.

 

    Marketing chain in the mold standard parts on the market plays an important role. Although there are sales outlets across the country nearly one hundred, but most of the small, small stocks, sales of small, even pieces of China Mould Industry Association Standards Committee mold standard parts within the joint sales network of more than 50 business units, the same problems. Individual units planned online marketing and e-commerce, but this work will soon start to scale researches.

 

    Coverage is to use the largest and most towers, Die frame, plastic injection mold and putting up three types of mold standard parts management products, for example, production and demand situation on the preliminary analysis.

Die holder

 

    Die holder is the most towers, the one standard mold, the use of coverage of 80%. Die mold base material by a different frame of cast iron into steel mold and mold into two categories; oriented in different ways can be divided by sliding and rolling mold mold into two categories. National production of Die frame and have a certain amount of more than 30 enterprises, which produce more than 100,000 sets of only three, including: Xiao Shan Precision Mold standard factory, mold factory Chuanshan Zhenjiang, Jiangsu and Shaanxi Weihe Tool & Die Plant. This 3 Die total annual production of aircraft about 40 million units, accounting for about half of the total. From the demand perspective, every year about one million sets of Die frame, so there are many gaps. Gap in the steel mold and precision mold production and demand the biggest contradiction, and thus the largest proportion of self-production and distribution.

 

    Injection Mold

 

    Injection Mold Die aircraft production more than casual, more manufacturers. Estimated production of plastic injection mold manufacturer, there were more than 40, most of them less than a thousand years of production, more than a million units of capacity less than 10 enterprises, of which Lung Kee Group, Steel Mold Co., Ltd. Dongguan Ming Lee, Desheng Guangdong Shunde strong companies and mold the new company's production scale is the first phalanx, each company annual output value of plastic injection mold more than billion, and some up to several hundred million dollars. Heavy steel company in the village of Suzhou, Shenzhen, south of mold factory in Shenzhen Longhua Hing Industrial Company, Shenzhen Xing Long Machinery Mould Co., Ltd. Kunshan frame a large-scale, sub-round mold Co., Ltd. Zhejiang, Sichuan Jiangdong Machinery Factory, Nantong Long Teng Machinery Co., Ltd. Kunshan Hong Son and other large-scale mold is the second square, plastic injection mold annual output value of more than 10 million yuan. A total of two square plastic injection mold more than 10 companies up to 20 billion yuan in output value, accounting for more than 90% of national output. Necessary, the current injection mold the country about 30 billion yuan. However, this did not reach the size of the domestic market, mainly injection mold with a higher proportion of self-production and export more. Northern China and the vast central and western regions, due to a lower degree of specialization and historical causes of some of the stereotypes has not yet fundamentally changed, so the mold injection mold units required majority still self-production and distribution and rarely purchased . Therefore, the current injection mold market, mainly in the Pearl River Delta, Yangtze River Delta region followed, including Guangdong, the most concentrated, followed by Zhejiang, Jiangsu, Shanghai and Shandong.

 

    As the mold user requirements for mold production cycle becomes shorter, so the production of plastic injection mold and medium-sized enterprises have begun to play the pre-dug hole cavity and the direction of deep processing, and now has achieved good results.

 

    Putting up tube

 

    As the process complexity and low prices, thus putting the push tube in a large number of specialized production mold standard parts is the best and made its use almost 100% coverage. Japanese PUNCH Industry (Dalian) Co., Ltd. is China's largest production company putting up management, product quality, expensive, large exports. Guangzhou, the strength of mold standard parts company currently has an annual output capacity of 30 million expenditure, is the largest domestic enterprises, the production of pipe specifications and putting up more business grade to meet the needs of different levels, and there, Dongguan Precision Metal Products factory expansion, Zengcheng prosperous Mould Industrial Co., Ltd., Anhui Leader mold standards, Tianjin Hedong District, Tianjin Zhenhua mold standard factory and Christine China mold standard parts Co., Ltd. has an annual output of 1,000 ten thousand about capacity. The output of the seven companies account for about 80% of the national total, putting up pipe production and demand market balance. Manufacturers have noted improved technology, increasing product variety, improve product quality and grade as well as the importance of further development of specialized production, especially among the best of several companies, all are trying to use the advanced technology of transformation to improve competitiveness.

 

    In addition to the Die frame, plastic injection mold and putting up tube, the elastic element with coverage is also high, almost 100%. However, one of the nitrogen cylinder springs are basically imported, there is no national standard, is among the trial. In addition, the template modules, guides, standard punch and die, mold gate sets of standard parts such as fourteen, there are some domestic production, but few varieties of different specifications, the use of low coverage, production for own consumption and more. There is no standard domestic hot runner components, only the production and supply of individual enterprises or self-occupied. The current high-end hot runner components are basically imported from abroad, production for own consumption are some of the lower performance and less stable product, not too high for mold. There are many standard mold abroad has to be purchased from the market, but there is no specialized domestic production, so in the development of specifications, the prospects are bright.

 

    Varieties of mold standard parts to expand and improve accuracy, to exchange. One major species, such as mold, oriented pieces, putting, elastic components, to achieve economies of scale by mass production. Mold standard parts used in 2005 to reach 60% coverage in 2010 reached more than 70% (of which 60% of large-scale mold parts standardization), basically meet the market needs, mold, oriented pieces, putting, push tube, the elastic element, the standard components, small standard parts (such as standard punch and die, gate sets, locating ring, hooks, etc.) and hot runner components is the focus of development. Standardization of visible mold and mold standard parts in the arduous tasks and bright future. China Mould Industry Association mold standard parts standardization proposed by the Commission's guiding ideology is: Standardization is the basis for specialization is the direction of commercialization is the key.

 

    Priority to the development of intelligent mold is particularly necessary

 

    What is intelligent manufacturing equipment and intelligent mold. Drainage slope mold box / color brick mold box / hex slope-mode case the so-called intelligent manufacturing equipment is a perception, analysis, decision-making and control of manufacturing equipment, intelligent mold is also a perception, analysis, decision-making and control functions, with the sensor, temperature control function of stamping dies, die casting mold, with a temperature control function, mold flow injection parameters and status, and intelligent control means to create the injection mold, and so are the intelligent mold.

 

    International Association Secretary-General Luo Hui mold mold in the 2011 International Forum on industrial machinery and equipment that China's low-cost human resources with unsustainable levels and the continuous development of science and technology, automation and intelligent manufacturing is bound to become an important development of modern manufacturing direction of intelligence will also follow the rapid development of mold. Products that enable intelligent mold with product quality and production efficiency further improved, more materials, and automation of production and green manufacturing. Therefore, the intelligent mold although the total is not over, but it represents a new mold technology development, product restructuring in the industry, changes in development mode and will play an increasingly important role. Mold and develop intelligent, and is bound to promote the level of the mold industry, the rapid increase play a strong leading role, and therefore, the priority in the development of the industry in the development of intelligent mold is particularly necessary.

 

    Services for the emerging strategic industries intelligent mold. Such major promising mold lightweight service vehicle emission reduction of mold, mold box slope drains / color brick mold box / hexagonal box by slope-mode injection mold flow parameters and status, and intelligent control means to create high-light Seamless and mold assembly of decorative molds, stack molds and rotational molding, injection mold multi-color multi-material, multi-layer co-extruded composite mold, efficient multi-functional composite mold, LED light source supporting the new energy efficient electrical silicon steel molds and stamping dies and so on.

 

    Services for next-generation information technology industry with features such as precision sensing, ultra-precision molds. Such molds are large scale integrated circuit lead frame precision multi-position progressive die, multi-cavity injection head multi-lead frame package precision rubber molds, precision electronic components and connectors high speed multi-position progressive die, a new generation high-precision electronic components multi-column multi-position progressive die and efficient multi-functional composite forming die, a new generation of intelligent electronic products, plastic parts, forming tools, high-precision multi-layer light guide plate mold and mold things such as ultra-precision sensors.

 

    Services for the biotechnology industry, precision medical instruments ultra-precision molds. Drainage slope mold box / color brick mold box / boxes such hexagonal slope-mode mainly through plastic injection mold and mold flow state parameters such as intelligent control means ultra-precision medical device manufacturing precision plastic injection molds, cutting-edge biotechnology and medical device industry, metal (stainless steel etc.) of powder injection molding, mold and other bio-chip.